Assessment of machinery against applicable regulatory requirements, supporting conformity assessment and certification.

Systematic identification of machinery hazards, risk estimation and evaluation of appropriate risk reduction measures.

Design of safety-related control systems, including performance level requirements, architecture and reliability calculations.

Verification of safety-related control system design and validation of safety functions against specified requirements, including EN ISO 13849-2.

Stopping-time assessment and calculation of safeguard positioning distances in accordance with EN ISO 13855.

Assessment of machinery electrical equipment against the relevant requirements of EN 60204-1.

Independent review of existing machinery technical documentation to identify deficiencies and compliance gaps.

Preparation of machinery technical documentation, including supporting assessments and conformity records.

Development of operating, maintenance and safety instructions for machinery.

Independent machinery compliance reviews before purchase, helping identify potential safety and conformity issues.

Assessment of interconnected machinery and production lines, including integration hazards and overall conformity responsibilities.

Evaluation of machinery modifications and their implications for safety, existing conformity and applicable legal requirements.

Development of documented safety function requirements, including performance, operating conditions and fault responses.

Assessment of physical guards, interlocking systems and protective devices against relevant machinery safety standards.

Identification and evaluation of cybersecurity threats affecting machinery safety, operation and availability, using an assessment approach appropriate to the application.

Assessment of machinery cybersecurity measures relevant to protection against corruption and safety-related control system requirements.

Industrial automation and control system cybersecurity assessment using relevant requirements and methodologies from the IEC 62443 series.

Assessment and gap analysis against applicable cybersecurity requirements for products with digital elements.

Development of prioritised recommendations to address identified cybersecurity vulnerabilities and reduce machinery-related risks.

Thermal inspection of suitable electrical and mechanical equipment to identify abnormal temperature patterns and potential developing faults.

Machinery vibration measurements and analysis to identify indications of developing mechanical faults.

Evaluation and ranking of machinery according to the operational consequences of failure, supporting maintenance and investment priorities.

Structured assessment of equipment failure modes, their consequences and appropriate measures to reduce failure risk.

Development of maintenance strategies based on equipment criticality, failure behaviour and operational requirements.

Development and review of planned maintenance tasks, frequencies and inspection requirements.

Identification of critical replacement components and review of spare parts requirements to reduce extended downtime.

Assessment of machinery condition to identify deterioration, defects and opportunities for reliability improvement.

Development of documented safe working arrangements for machinery operation, maintenance and intervention.

Preparation of clear operating, maintenance and intervention procedures.

Development of task-specific risk assessments covering hazards associated with machinery activities.

Development of isolation and lockout procedures for safe machinery maintenance and intervention.

Assessment of hazards associated with planned and non-routine engineering maintenance activities.

Assessment of work equipment against applicable PUWER requirements, identifying deficiencies and recommended corrective actions.

Prioritised recommendations for addressing machinery safety deficiencies identified during assessment.

Progressive assessment packages combining PUWER compliance, machinery condition monitoring, reliability engineering and cybersecurity.